Stepper Motor Drivers:
Stepper motor drivers often have different modes of operation. These different modes determine in what sequence the coils are energized to make the motor shaft move appropriately. There are four types of these stepping modes. However, only three of the excitation modes are common in most stepper drivers.
This method of stepping the motor energizes one phase at a time. This method is rarely used and most likely will not be on modern drivers. This method is very inefficient and produces less torque than other methods.
This method of stepping the motor energizes both phases constantly to achieve full rated torque at all positions of the motor. If a stepper motor has 200 steps, one pulse equals one step. So, 200 pulses from the NC computer results in 360 degrees of motor shaft rotation. A
uni-polar stepper motor driver
operating in full step mode energizes a single phase. A bipolar stepper motor driver energizes both coils to make a full step. See the images below. The first image is single coil full step operation while the second is dual core full step mode.
The Half step mode energizes a single coil then two coils then one again. Alternating between energizing a single phase and both phases together gives the motor its higher resolution. A 200 step stepper motor operating in half step mode would have 400 positions, twice the normal resolution. However, the torque will vary depending on the step position because at times a single phase will be energizes while at other times both phases will be energized. Higher end drivers compensate by increasing the current through the single coil when a single coil is energized. This makes up for the loss in torque, making the half step mode very stable. See the image below.
The micro-stepping mode is the most complex of all the stepping modes. That is why some stepper drivers only offer full and half step modes. Micro-stepping is when the current applied to each winding is proportional to a mathematical function, providing a fraction of a full step. The most common divisions are 1/4th, 1/8th, 1/10th, etc. However, there are some drivers that provide up to 1/256th of a full step. Micro-stepping provides greater resolution and smoother motor operation. This is very advantageous as it reduces the need for mechanical gearing when trying to achieve high resolution. However, micro-stepping can affect the repeatability of the motor.
It is important to take into consideration the step modes and how best to utilize them when designing the CNC router
It is also very important when choosing a stepper motor driver. Some drivers will micro-step more smoothly than others. In the next section we will cover the ins and outs of buying a stepper driver and what features to look for.
Continue: Buy Stepper Motor Drivers- Features to look for
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